意大利Corefon涂料在中国的应用

分析意大利corefon涂料的特性,研究在不同铸件应用中的典型案例。结果表明,corefon涂料可以提升汽车发动机缸体缸盖内腔清洁度、解决工程液压阀体内腔油道粘砂烧结问题、提高增压器零部件涡轮涡壳气道光洁度。铁型覆膜砂外型喷涂corefon涂料后,浇铸的铸件表面光滑,无粘砂、无烧结,不需要人工打磨和特别抛丸处理。充分体现了corefon涂料在性能上的优越性,可以解决铸造厂铸件内腔粘砂、烧结、表面粗糙的问题。     

2号连铸机矩形坯断面改造与生产实践

福建罗源闽光根据三钢（集团）发展规划需要,在2号连铸机150 mm×150 mm断面的基础之上,增加160 mm×230 mm矩形坯断面。通过设备改造和工艺参数优化,在满足铸坯质量的前提下,达到炉机匹配与快速切换断面的双目标,满足了生产要求。     

Microstructure,ionic conductivity and mechanical properties of tape-cast Li1.5Al0.5Ti1.5P3O12 electrolyte sheets

Free-standing Li_1.5Al_0.5Ti_1.5P₃O₁₂ electrolyte sheets with a thickness of 50–150 μm were prepared by tape casting followed by sintering at 850–1000 °C in air. While a sintering temperature of 850 °C was too low to achieve appreciable densification and grain growth, a peak relative density of 95% was obtained at 920 °C. At higher sintering temperatures, the microstructure changed from a bimodal grain size distribution towards exclusively large grains (> 10 μm), accompanied by a decrease in relative density (down to 86% at 1000 °C). In contrast, ionic conductivity increased with increasing sintering temperature, from 0.1 mS/cm at 920 °C to 0.3 mS/cm at 1000 °C. Sintering behavior was improved by adding 1.5% of amorphous silica to the slurry. In this way, almost full densification (99.8%) and an ionic conductivity of 0.2 mS/cm was achieved at 920 °C.Mechanical characterization was carried out on the almost fully densified material, yielding elastic modulus and hardness values of 109 and 8.7 GPa, respectively. The fracture strength and Weibull modulus were also characterized. The results confirm that densification and reduction of grain size improve the mechanical properties.     

Methodology for optimization of pouring variables using bottom pour for low masses of SS304 (<300 kg) in investment casting process (case study)

Bottom pour ladles with stopper rod systems are commonly used in the metal casting industry. However, stopper rod bottom-pouring systems have not yet been developed for the lower thermal masses of alloys typically used in the investment casting industry. Large thermal masses used with bottom pour systems are typically limited for ladles larger than 700 kg and to certain alloys with higher fluidity and longer solidification time like cast iron, aluminum alloys etc. In this study, bottom pour ladle designs and low thermal mass refractory systems have been developed and evaluated in production investment foundry trials with 300 kg pouring ladle. The ladles system and pouring practices used will be described along with the results from the pouring trials for SS304 that represents typical alloys used in Investment casting industries. Optimization of the variables used in an experimentation using Genetic algorithm is also explained.     

Tape casting of polysiloxane-derived ceramic with controlled porosity and surface properties

Tape casting has been applied to produce porous hybrid and SiOC ceramic tapes using ceramic precursors and commercially available polysiloxanes as polymeric binders. SiC particles of two different mean sizes (4.5 or 6.5?μm) were used as inert fillers to prevent shrinkage and increase mechanical stability. Macroporosity was adjusted by varying the azodicarbonamide (ADA) content from 0 to 30?wt.%. Decomposition of the polysiloxanes at 600?°C resulted in the generation of micropores with high specific surface area (187–267 m²?g^?1) and a predominant hydrophobic behavior. At 1000?°C mainly meso/macroporosity were observed (SSA: 32–162 m²?g^?1) accompanied by increased hydrophilicity. The influence of ADA content, SiC size, and pyrolysis temperature on open porosity (2.5–37%), average pore size (<0.01–1.76?μm), surface characteristics, and flexural strength (10.5–121?MPa) were investigated. The porous tapes with different surface characteristics and controlled structure are highly promising for applications involving membrane processes, particularly microfiltration systems (0.1–10?μm).     

Properties of polyamide 6,10/poly(vinyl alcohol) blends and impact on oxygen barrier performance

The oxygen transmission rate, average volume of free‐volume cavities (V_f) and fractional free volume (F_v) of polyamide 6,10 (PA610)/poly(vinyl alcohol) (PVA) (i.e. PA610_xPVA⁰⁵_y, PA610_xPVA⁰⁸_y and PA610_xPVA¹⁴_y) blend films reduced to minimum values when their PVA contents reached corresponding optimal values. Oxygen transmission rate, V_f and F_v values obtained for optimal PA610_xPVA^z_y blown films were reduced considerably with decreasing PVA degrees of polymerization. The oxygen transmission rate of the optimal bio‐based PA610₈₀PVA⁰⁵₂₀ blown film was only 2.4 cm³ (m²·day·atm)^?1, which is about the same as that of the most often used high‐barrier polymer, ethylene–vinyl alcohol copolymer. Experimental findings from dynamic mechanical analysis, differential scanning calorimetry, wide‐angle X‐ray diffraction and Fourier transform infrared spectroscopy of the PA610_xPVA^z_y blends indicate that PA610 and PVA in the blends are miscible to some extent at the molecular level when the PVA contents are less than or equal to the corresponding optimal values. The considerably enhanced oxygen barrier properties of the PA610_xPVA^z_y blend films with optimized compositions are attributed to the significantly reduced local free‐volume characteristics. © 2017 Society of Chemical Industry     

High‐performance thermosets with tailored properties derived from methacrylated eugenol and epoxy‐based vinyl ester

A renewable chemical, eugenol, is methacrylated to produce methacrylated eugenol (ME) employing the Steglich esterification reaction without any solvent. The resulting ME is used as a low‐viscosity co‐monomer to replace styrene in a commercial epoxy‐based vinyl ester resin (VE). The volatility and viscosity of ME and styrene are compared. The effect of ME loading and temperature on the viscosity of the VE–ME resin is investigated. Moreover, the thermomechanical properties, curing extent and thermal stability of the fully cured VE–ME thermosets are systematically examined. The results indicate that ME is a monomer with low volatility and low viscosity, and therefore the incorporation of ME monomer in VE resins allows significant reduction of viscosity. Moreover, the viscosity of the VE–ME resin can be tailored by adjusting the ME loadings and processing temperature to meet commercial liquid molding technology requirements. The glass transition temperatures of VE–ME thermosets range from 139 to 199 °C. In addition, more than 95% of the monomer is incorporated and fixed in the crosslinked network structure of VE–ME thermosets. Overall, the developed ME monomer exhibits promising potential for replacing styrene as an effective low‐viscosity co‐monomer. The VE–ME resins show great advantages for use in polymer matrices for high‐performance fiber‐reinforced composites. This work is of great significance to the vinyl ester industry by providing detailed experimental support. © 2018 Society of Chemical Industry     

严寒地区单体建筑太阳能-相变墙系统蓄热特性研究

利用太阳能对水加热并通入相变墙进行蓄热，对减少严寒地区单体建筑供热能耗有重要意义。以大庆市某单体建筑为例，结合该地区太阳能分布特点及建筑热负荷大小，对适用于该地区的太阳能-相变墙系统进行集热与储热能力计算，并采用CFD方法研究单一工况下该系统的热工变化规律及不同热水参数、换热管规格对相变墙蓄热特性的影响。结果表明：该相变墙热稳定性良好，但受自然对流影响，底部相变材料熔化较慢；管径DN25、入口流速0.3m/s、供水温度310.15K、回水温度309.15K、管间距107mm可使相变材料在4小时内完成蓄热，平均节能率为31.8%。研究结果可望为降低严寒地区建筑供热能耗提供新思路。     

W型铸铝水冷机座压铸新工艺

本文介绍了一种环保能源牵引电机及发电机定子机座的制造方法。通过压铸模具的设计,在内筒体上铸出W型水道和W型阴槽及焊缝保护法兰;在外筒体上铸出W型阳槽,内外筒体压力铸造;然后在压力状态下通过W型导向,对内外筒体进行预热压装;最后内外筒体进行组焊制成电机定子水冷机座。本工艺结构巧妙,工序简单,防漏水、窜水,结构可靠。